Shell PowerPack 500
Heavy-duty charging, ready from day one.
Shell PowerPack 500 is an all-in-one DC charging solution purpose-built for heavy-duty fleets, combining hardware, software, service and maintenance contracts, and access Shell’s integrated European network via Shell Card.
One solution. Everything your fleet needs to start charging.
PowerPack 500 brings together four essential components under one contract so you can deploy faster, operate with confidence and scale with ease. One provider. One invoice. No hidden complexity.
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PowerHub 500
PowerOS
Cloud-based charge point management system (CPMS), included within the offering for the first 24 months of use
PowerCare
Shell Card
Not adapted for trucks. Engineered for them.
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Up to 500 kW / 600 A
Liquid-cooled modules¹
Wide temperature range
Consistent full-power output in all conditions
~55 dB(A) at 3m
Suitable for urban depots and overnight environments
4.8m depot-grade cables
Enabling multi-vehicle charging configurations
Target certifications
¹ Valid for our own developed SBRS liquid cooled system/chargers. Life Test (HALT) in accordance with IEC 62506
Electrification that makes financial sense.
PowerHub 500
Built to reduce costs from day one, liquid-cooled advanced power module technology delivers efficient charging (with target efficiency of up to 97%), lowering energy consumption while reducing maintenance and replacement costs over time. Designed for more than 10 years of heavy-duty use, with no planned power module replacements.
Shell PowerPack 500
Add PowerOS, PowerCare and Shell Card and the financial case strengthens further. Intelligent CPMS scheduling optimises energy use across every charge point. Phased rollout spreads CAPEX as your fleet grows. One contract covering everything means less admin, fewer suppliers and no hidden costs.
Shell's integrated charging network for heavy-duty fleets
Connect to Shell’s integrated European heavy-duty charging network and unlock the full commercial potential of your infrastructure.
Up to 10% lower TCO versus diesel²
Enabled through Shell’s integrated charging network, shared infrastructure model and revenue generation via Shell Card.
Start small. Scale your fleet.
PowerPack 500 is built around a modular architecture that grows with your operation. Start with two DC outputs and scale up to six from a single power unit. No depot redesign. No infrastructure replacement.
For larger deployments, multiple PowerHub 500 units can be installed side by side. PowerOS manages scheduling and dynamic power sharing across all charge points automatically keeping every vehicle ready for its next duty cycle.
2–6 DC outputs: per power unit, expandable side-by-side beyond 6
Air or liquid-cooled dispensers: configure to your operational needs
Private or semi-public: depot-only or open to third-party fleets
CPMS scheduling: predictable, automated charging readiness
Your depot. Shell's Recharge network. One Shell Card.
PowerPack 500 gives your fleet direct access to Shell’s integrated heavy-duty EV charging network across Europe connecting your private depot infrastructure with public and semi-public charging locations along your regular routes.
With Shell Card included in every bundle, authentication, payment, reimbursements and invoicing are all consolidated in one system. Less admin. Full visibility. Complete control.
Access Shell's wider European heavy-duty charging network
Unified payment, access control and invoicing
Up to 10% lower TCO versus diesel through network-wide pricing²
Full depot access control - manage who charges and when
Usage monitoring and cost management in one dashboard
² Potential TCO outcomes are based on Shell’s model for a heavy-duty truck operating 116,000 km/year over 5 years, assuming a semi-public, energy-optimised eDepot with 75% private and 25% on-the-go charging. Estimated savings come from third-party eDepot use, Smart Charging energy cost reductions, and preferential network pricing, based on market references (excluding grid upgrades). Actual results will vary by market, vehicle type, and customer-specific factors such as energy prices, infrastructure costs, utilisation, and location.
PowerHub 500 at a glance
Power in every detail
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PowerHub 500
Scalable DC charging hardware – purpose-built for heavy-duty fleets
From cost barrier to competitive advantage
How integrated charging systems can cut a fleet’s TCO by up to 10% versus diesel¹?
What could your fleet save?
Use the TCO calculator to compare diesel and electric truck costs.
Do you want to understand the full calculation behind your results? Learn more!
Get your detailed TCO report and see where you can save
Do you want to understand the full calculation behind your results? Learn more!
Indicative results based on model assumptions
This calculator provides indicative savings estimates for fleets investing in depot charging infrastructure. The model reflects the impact of depot optimisation, smart charging and energy management across Shell’s integrated network.
To explore the broader framework behind these results, learn more about Shell’s Integrated Charging Network.
If you have questions — or don’t yet have a depot solution in place — contact us and we’ll help you explore the right next steps.